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  • FAQ
  • Specification

Mailer box secures your products and presents them organized in the box. They are not merely packaging. These inserts are a crucial aspect of getting the unboxing to be memorable as well as ensuring that your product is stable and that they reflect your brand. Here at Plus Printers, we design custom mailer box inserts that help keep your product safe and sound, while also giving it a fabulously professional look.

As with everything else, presentation is important. Color, print method, insert style, material, and size factor into the equation. Whether you are mailing cosmetics, small electronics, jewelry or subscription boxes, the insert within provides stability and aesthetic design.

Mailer packaging inserts protects as well as communicates. It says to your customer: “We care. And that’s what creates trust and increases loyalty.”

How Are Mailer Box Inserts Used Across Industries?

Retail Brands 

Retail brands use a custom box insert to step up their product presentation and guarantee damage-free arrivals. In the case of electronics, cosmetics and other fine goods, the product is typically taken out of the box and shown in a manner to present each of the components or parts. Whether they are custom printed mailer boxes with inserts, or just simple ‘slot-style’ trays, the allure is there.

Subscription Boxes

Inserts in subscription boxes add excitement. These inserts are used to show off every product in the box, giving each piece its own space and keeping the unboxing organized and memorable.

Custom Mailer Box Inserts Wholesale

If you are fulfilling tens of thousands of packs a month, custom mailer inserts ordered wholesale can save you hours and hours while reducing your costs and keeping your branding consistent.

What Are the Standard Sizes for Mailer Box Inserts?

There are multiple sizes of mailer insert boxes depending on your packaging. We ensure that each insert we create fits your mailer box perfectly for a snug fit and maximum product protection.

Common Sizes Chart

Box Size (Inches) Insert Size (Inches) Common Use Case
6 x 6 x 2 5.75 x 5.75 Small cosmetics, jewelry
9 x 6 x 3 8.75 x 5.75 Tech gadgets, skincare kits
12 x 9 x 4 11.75 x 8.75 Apparel, gift boxes

Sizes can be customised for all types of inserts. The Plus Printers allow you to choose the right fit for your product according to its shape and size.

What are The Benefits of Mailer Box Inserts?

Product Safety

Inserts prevent products from shifting and breaking. The foam, the cardboard and the kraft-just three of the inserts that protect delicate products in the mail.

Increased Brand Awareness

Branded inserts can display your logo, thank-you notes or ways to use a product. Custom mailer box makes a lasting impression.

Eco-Friendly

Plus Printers is providing environmentally friendly insert choices to minimize the negative impact on the planet.

Repeat Business

They get you noticed with the packaging you use. A clean, attractive interior enables a more satisfying unboxing experience, which ultimately leads to satisfied customers and referrals.

What Sampling Options Do We Offer for Inserts?

We have many different types of sampling that can be offered to see your packaging before you place your full order.

2D Flat View

It gives the pattern for the insert before you start to fold. This sample will aid you in understanding the design and printing measurements.

3D Mockup 

It provides a virtual look at the result. You will notice how the insert keeps anything in the box, such as colors, folds and branding, inside the box.

Video Mockup

Sure does, and it is a show of complete packaging. It is great for sharing with your team, or seeing what the box and insert look like in a real-time simulation. It is also useful when you are pitching new products to stakeholders.

What Insert Color Models Are Available?

CMYK Color Model

CMYK has only 4 colors. And it is great for photo-heavy designs and branding that requires gradients or multiple tones. Perfect for bright and bold inserts.

PMS

See Pantone Matching System; PMS is the name of specific color codes. If your company’s brand has specific color tones, PMS means every box and insert produced would look with the exact level of match. Great for logos and identity colors.

Why Choose Plus Printers For Custom Mailer Box Inserts?

Full Customization

You can select from insert shapes, cutouts, padding options and branding elements to match the product you have.

Bulk Pricing

Our mailer box inserts wholesale offers are a smart option for emerging companies and subscription brands.

Fast Turnaround Times

We ship quickly throughout the USA. We provide you with quick printing, dependable delivery and great customer service from start to finish!

Design Support

Yes, our in-house designers are prepared. Regardless of if you need a custom mailer box, a custom insert, or customer mailer boxes with inserts, design assistance is available free of cost.

Ready To Level Up Your Packaging Value?

Mailer inserts are not simply another packing element. They are your brand’s unspoken spokespeople. Whether you’re a start-up with your first ever product line or a national brand looking to enhance your current display, Plus Printers has your folding boxes.

We provide low-cost, high-quality custom mailer box inserts in wholesale quantities, with full customization. From 3-D mock-ups to eco-friendly printing, we offer you all.

Let your packaging speak volumes. Begin your insert project right away with Plus Printers!

Reach us via email info@site_d50b374e-922b-45d9-a556-64db7632859c or by phone at +1-917-310-3156.

Consumer Questions

Q: What’s your Minimum Order Quantity for Mailer Box Inserts?
A: Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.
Q: What’s Your Turnaround Time for Mailer Box Inserts Order?
A: Typically, our turnaround time ranges from 12-15 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.
Q: Can You Assist in the Design Process?
A: Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.
Q: Do You Provide Proof/Samples Before Final Production?
A: Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.
Q: What are the Accepted Payment Methods?
A: We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.

Specification

Type Specifications
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Unlimited Customization

PlusPrinters provides visually appealing custom packaging boxes with endless customization options to ensure your products leave a lasting impression on your customers. Even better, we offer unlimited customization at no extra cost, making our packaging solutions highly cost-effective. This allows you to engage customers with your brand without investing heavily in expensive marketing and branding strategies.

  • Artwork Guidelines
  • Availability of Custom Sizes
  • Printing Methods
  • Order Process

To ensure optimal customer satisfaction, Plus Printers works hard to make every step of the experience with custom packaging smooth and professional, starting from artwork submission. They also make it clear to the maximum quality standards that customers follow their rules on submission details.

Accepted File Formats
Accepted File Formats

We recommend clients provide their artworks as files supporting AI, PDF or PSD formats since they maintain fidelity on designs at each stage of printing.

Resolution Requirements
Resolution Requirements

Files submitted also need to comply with the minimum resolution standards of 300 DPI, which guarantees the sharpness and crispness of images. Lower resolution images are more likely to be blurry or pixelated after being printed.

Color Mode
Color Mode

All artwork should be created in a CMYK format instead of RGB. CMYK's primary use is in the printing of physical copies, which guarantees that the colors of your packaging will be accurate and vibrant.

Bleed Line and Safe Zones
Bleed Line and Safe Zones

For all submissions, we kindly ask that all designs to have a minimum of 0.125 inches (1/8”) bleed on all sides so that the design is properly cut without white space. Important assets like text and logos need to be placed at a distance of 0.125 inches from the boundary so that it is not considered cropped.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

Offset Printing
Offset Printing

Offset printing is best executed for high volume jobs as it offers remarkable detail and color matching. It also produces sharp and clean images with good color blending which is crucial for expensive packaging.

Digital Printing
Digital Printing

This method can be used for short run jobs that need to be processed quickly as it is highly efficient digitally. It is also good for lower amounts as it is economical and great for testing out designs or for seasonal packaging.

Flexographic Printing
Flexographic Printing

Flexographic printing is equipped with flexible plates which makes it used for bulk packaged materials or even non-flat and corrugated surfaces. This method is good for big orders that need to be produced at a faster speed without compromising quality.

Enhance the attractiveness of your packaging with exquisite looks and value.

Additional Services Include:

  • Matte Finish: Smooth and stylish non-reflective finishing, modern in design.
  • Gloss Finish: A finish that is vibrant and eye-catching as well as accentuating the colors making them pop even more.
  • Spot UV: A finish that is devoted to putting a high gloss and raised effect to certain areas of the logos or texts, which are designed to be highlighted.

Need your product to visually pop out on a retail shelf? Looking for a custom unboxing experience that exudes elegance? Your brand will stand out with our printing methods and finishing options.

Your custom packaging order with Plus Printers is easy, efficient, and well supported throughout the entire journey. This is what we do:
Request a Quote
Step 1: Request a Quote

Reach out to us and outline what you need your packaging to include. Tell us your desired dimensions, quantity, material type, and finishing options. Based on your needs, we will generate an instant custom quote for you without complexity and delays.

Submit Your Artwork
Step 2: Submit Your Artwork

When you are ready with your final design files, go ahead and send them over. Kindly check that your files adhere to our submission requirements (as outlined above). In case you need guidance, our design team can offer free alterations to your artwork.

Receive Your Digital Proof
Step 3: Receive Your Digital Proof

We will send you a digital representation of your packaging as a preview for a visually printed representation, and after the changes are approved and finalized. The digital proof will include everything that needs to be added, removed, or improved for the design.

Approve the Proof
Step 4: Approve the Proof

You gave us a text. Meeting our requirements will make the collaboration pleasant with receiving wonderful feedback that shall be priceless in value.

Production Stage
Step 5: Production Stage

Immediately you placed an order, your item will instantly undergo processing after the caricature draft is marked ready. Each printing will take 8 to 10 business days, non-urgent markers will be attended to promptly later due to high volume competitors claiming the same guarantees without swift action.

Packaging and Shipping
Step 6: Packaging and Shipping

When the production is done, we ship your packaging to your doorstep.

Our helper contract service shall be there to support and direct you query on any step initiating to following up. You will perceive a look from every stage of your performance and contact will be ecstatic, willingly ready to hear your order.

At Plus Printers, we offer completely customizable packing solutions whatsoever the shape, size, and design requirements of your product is.

Tailored Dimensions
Tailored Dimensions

Do you need compact and elegant boxes for jewelry? Perhaps sturdy cartons for electronics? We can manufacture packing that suits your specifications. Share product details, dimensions, and leave the matching design to us.

Unique Shapes and Structures
Unique Shapes and Structures

Standard boxes are not the only style we carry. We offer folding and structural styles that are unique to your product's needs. From gable to tuck-end boxes, from mailers to window cut display boxes, your options are limitless.

Packaging and Design
Packaging and Design

Complete design freedom is possible with custom sizes. Customizations include thickness of material, inserts, interior printing, as well as coating preferences. We provide tailored solutions instead of applying a generic approach.

Every product is different and deserves a unique form of packaging. Here at Plus Printers, you control all aspects of the design while receiving assistance from our skilled team, who will ensure that the final product is functional, stunning, and ready to showcase your brand.

See what reviewers are saying

Rated 5 out of 5 stars

I have been working with several companies - trying to nail down a box size and type for my organic tea business. Chris Martin was the ONLY rep in all of the companies I reached out to who was responsive, helpful, and walked me through the entire process. It was an absolute pleasure to give my small business dollars to Plus Printers! I will provide another review after I receive my custom product!

Rated 5 out of 5 stars

Chris Martin was so helpful and responsive! We needed custom folders made and looked at various different companies, but Plus Printers ended up offering the best quality and price. This was our first time ordering, but Chris guided us through every step and even sent us videos of sample folders and mockups of our final product so we could proceed with confidence. Thank you Chris and Plus Printers, we will definitely re-order when we run out of this batch.

Company replied

Rated 5 out of 5 stars

We are very pleased with our packaging design! It was great working with Steven, I almost didn't work with Plus Printers because of their pricing but Steven went out of his way to try and negotiate prices with the sales department to fit our budget and offered us more budget-friendly packaging options as alternatives. Very responsive to my emails and made sure that our designs were how we wanted them! I look forward to working with them again soon!

Rated 5 out of 5 stars

wonderful service from a company that went beyond expectation to help my project get up and running smoothly. My sales rep, Paul, and the design team at Plus Printers made sure to have every detail in place and gave me a quote other companies could not touch! Lead times were accurate and updates for shipping were by far the most stellar i have yet to see. Thanks a milion!

Company replied

See all 81 reviews

4.8

Excellent

TrustScore 4.8 out of 5

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